| MIATA BUILD |
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 | |  | July 20, 2012 - Here's what the core of the cat looked like once I got it out.
That's a piece of broken ceramic core cat on the left. The round one is a metallic core cat, which is probably why it simply bent and banged up instead of shattering. It's a pretty compressed little unit, though - it's about 1.5" smaller in diameter than it was originally! It's just about small enough now to slip into the 2.5" pipe. I'm thinking it just kept on getting banged around inside the housing and eventually got smaller. Good failure mode I suppose, it didn't clog anything the way a ceramic one can.
The housing had an impact mark on the bottom. Not that bad compared to some of the other stuff under there and it probably pre-dated the skid plates, but the cat had taken a hit.
entry 1049 - tags: exhaust, cats | | |  | August 7, 2012 - Summer Camp track time!
The Summer Camp is where the car made its first tentative laps of the track and is usually the last test before the Targa. Not this year, of course. But it's always a bit of a milestone.
This year, there were three back-to-back days and I was to be giving rides all day, every day. That's at least 150 laps if all went according to plan. Because of the upcoming movie premiere, I had reverted the car to full Targa spec, right down to the tires and the tall ride height.
Okay, that wasn't a great plan. The weather was hot, the usual 95F sunshine we get in Grand Junction in August. After two laps, the rear tires simply turned to slime followed quickly by the fronts. Even if I tried to drive very conservatively, I'd only get two and a half laps before the rear started to behave like it was on castors. It actually wasn't that much fun to drive. The car was also having trouble staying cool. Every car was, actually - even a stock Z06 and the other V8 Miatas.
Then, just as I came in to the difficult braking zone, I heard a clunk and the steering wheel shifted. I'd had the car aligned the week before and hadn't put a wrench on every single bolt, and one of them had moved. Just like last year! Luckily, I had marked the cams so it was a simple matter of putting the bolt back in to position and torquing it hard. All the others were nice and tight. I let the car cool for a bit too, it was getting pretty warm under there to do suspension work.
For the next day, I put my undercar ducting on, swapped in the RA1 tires and dropped the car by 5 turns on the spring perches. Much better. The car was fun again, and reasonably quick even though I wasn't going for fast times. Average lap times were in the low 1:04 to high 1:03 times, which is as fast as anyone was going. The improved front airflow seemed to have solved the cooling problem too, as the car was happier all day while all the others continued to wilt in the heat.
On Friday, I went out for my first session and the car felt great. We came in to the pits and I popped off the steering wheel and laid it on top of the instrument cluster, as normal. It slipped off, so I lifted it a bit higher and put it back on - and when I did so, the padded rim of the wheel bumped against the windshield. It wasn't that hard, so I was shocked when I looked up and saw the big star in the glass. It wasn't safe to drive like that so my day was over. What a goofy problem!
A local glass company had the windshield in stock, so I scooted over there and had it installed. I was back at the track a few hours later, but decided not to push my luck as the adhesive was still curing. It's the third time I've had a new windshield put in this car, and I have yet to actually break it in a traditional manner. In sympathy, Nancy decided to take a rock later in the day and also cracked the glass.
So that was the end of the Summer Camp track time. Greasy tires, hot engine, broken glass and slipped alignment cams. But also some nice clean, quick runs and I tried a couple of things that may come in handy later. So it was not a complete waste. But it sure was frustrating.
entry 1050 - tags: testing, tires, suspension, glass | | |  | August 7, 2012 - The big premiere for Racing the Rock was on Friday night.
We'd been doing publicity all week, with various team members and Adam visiting pretty much every media outlet in town. We rented the historic Avalon theater in Grand Junction and invited everyone to come out and see the show. For almost everyone there, it was the first time they'd seen it - even for most of those who were on screen!
We started by introducing everyone, then finally let it roll. It starts off with a black screen as you hear Janel and I discuss the upcoming stage, then the screen bursts in to life as we launch into it. It got my heart going right from the start. Adam did a phenomenal job of editing the thing, teasing some great story arcs out of Brandon and Zach trying to gel as a team as they also came to grips with Grand Touring, and about our run for the top of Open. I got right into it, trying to push the accelerator down as I watched the in-car shots. Even Janel learned some things, such as just how bad the visibility was the second time we went through Carbonear. It's funny, too - a montage of the classic GoPro starting shot of people squinting at the camera display had everyone laughing pretty hard.
After the film, we all trooped down to the front for a Q&A session about the movie and the race. Good questions for everyone, and the feedback was very good. Everyone loved the show. Adam looked very relieved.
DVDs of the film can be found at Flyin' Miata. If you're a car fan, a Miata fan or specifically a Targa Miata fan - I think you'll really enjoy it.
Photo by Ben Padolski.
entry 1051 - tags: movie | | |  | August 9, 2012 - I've been going through the pictures from the Summer Camp.
It's always interesting to see how the cars look when caught in the middle of doing something. I can see what other drivers are doing, how the suspensions are working and generally if the cars are in shape. This particular picture caught my eye - as you can imagine, that's maximum braking. There are a number of others that show the front compressed but not many that look quite this dramatic. I'm not sure if this was on Wednesday (slippery tires, tall ride height) or Thursday (stickier tires, lower height).
The car is fitted with 550 lb springs in the front, so you can see just how much weight transfer there is. It's not fully compressed in the front based on the remaining ground clearance, so the wheels can still deal with some pavement imperfections. Despite the tall stance of the rear, the car always felt stable like this. Some of the other pictures are rapid-fire shots of the car going over berms, so it's great to be able to see just how it deals with the impacts while loaded up. It's almost slow motion video.
On one of the other cars (not a Miata), you can see the front wheels going into positive camber on a couple of corners. Obviously a problem, we'll have to deal with that. And I want to take a good look at the data for how I'm entering some of the corners, there's one where I seem to have a different line from a particularly quick driver. Always something to learn!
entry 1052 - tags: testing, suspension | | |  | August 14, 2012 - There was a big V8 Miata meet at the Summer Camp.
Zach took this shot and posted it to Autoblog. 4500 hp spread amongst 11 V8 Miatas. There are also are two more V8s to be hiding under covers in the back. Zach also covered the rest of the Summer Camp and captured yours truly blathering on about V8 Miatas. It happens a lot.
Autoblog also posted about the DVD. So did Hooniverse.
entry 1053 - tags: movie, summer camp | | |  | August 16, 2012 - Time to start playing with the big wing I picked up a few months ago.
The method of adjustment is actually pretty cool - by choosing your combination of holes, you can get surprisingly fine adjustments yet they are perfectly repeatable. Once you know what a certain hole is, you don't need to measure the angle of the wing. Much easier than turnbuckles.
entry 1054 - tags: aero, wing | | |  | August 16, 2012 - The mounts are going to be interesting to build.
I'm patterning them (partially) after the ones used on Porsche GT3 cars, as my wing mounting points are 1.75" closer together than my chosen mounting spots on the body. To make things even more interesting, they need to twist about 9 mm from front to back.
First, some cardboard templates before I commit to aluminum.
entry 1055 - tags: aero, wing | | |  | August 18, 2012 - Some of the high-dollar equipment I used to make the uprights.
I don't have a sheet metal brake at home, so I had to improvise. Two short pieces of angle iron, a vise and a C-clamp combined with some muscle did the job. My workbench is made of heavy steel and bolted to the concrete floor of the garage - people ask why. It's so I can romp on it when doing things like this!
entry 1056 - tags: aero, wing | | |  | August 18, 2012 - The uprights are attached to the car with rivnuts.
I chose this location for the mounting points for several reasons. The usual trunk lid mounted setup wasn't compatible with my stripped-out trunk lid, and I'm not completely convinced that this is the ideal place to put 100+ lbs of load anyhow. I also couldn't attach to the trunk lid even if I wanted to because of the pins.
This vertical lip is a great option. It's very strong, and my 1/8" thick aluminum uprights fit nicely in between the trunk lid and the body. They're also more watertight than having holes in the trunk lid, and if I remove the uprights there's no visible sign of the wing. I'm pretty happy with it.
entry 1057 - tags: aero, wing | | |  | August 18, 2012 - Here's one of the finished uprights in place.
I'll put up some more pictures of them in the daylight later. You can see all the holes for the adjustment system as well as the double bend that moves the mounting points inboard and also twists the upright. Did you ever notice that the trunk opening for the Miata doesn't have parallel sides? I hadn't.
You can see the specific shape of the mount between the holes - that's copied right off the steel NASCAR mount, and is needed to allow the maximum angle position. It appears there's about 16 degrees of adjustment in this wing, by the way.
Once I was done with all the shaping, I threw the uprights in the bead blaster to give them a nice finish.
entry 1058 - tags: aero, wing | | |  | August 18, 2012 - I didn't use any special tools to build these uprights.
Well, other than the bead blaster at the end. The aluminum was cut with a battery-powered jig saw and final shaping was done with a hand file and a belt sander. Holes were all hand-drilled, and you've already seen the exotic brake setup. Three of the most useful tools are shown here.
The transfer punches allow you to transfer the center point of a hole to a new piece of metal. You simply put the appropriately sized punch in the hole and whack it with a hammer. Voila. I got these from Harbor Freight, although you can spend a lot of money elsewhere if you want.
The gold punch is spring loaded. I used it to emphasize the dimples from the transfer punches. There were something like 60 holes involved in this project, and every single one of them lined up. Also Harbor Freight.
The blue stick is wax. Spreading this on the blade of the jig saw kept it from loading up with aluminum and helped it cut smoothly. I'd read about this somewhere, but never tried it. It works really well. I used ski wax because that's what I have in my garage.
entry 1059 - tags: aero, wing, tools | | |  | August 18, 2012 - An interesting touch on the wing.
The left end plate had this cute little Gurney flap on it. The NASCAR cars are always turning left, of course. I suspect the airflow was a bit sideways in the middle of those long corners, and the flap made everything just a tiny bit more efficient with a bit of side force. Some of the end plates available for these wings are actually little aerofoils.
The flap along the back of the wing wasn't there when I got the wing. There was a slot for it, though, and a piece of Home Depot aluminum angle slipped right in. It's locked in to place with the end plates.
entry 1060 - tags: aero, wing | | |  | August 21, 2012 - First road test with the wing.
Not really much of a test, but I can confirm that the wing is properly anchored and stable at 80 mph with no movement of the assembly. That's about all I can do on the road, really. But this is also the first time I've seen the car out of the garage with the wing on it. With the front splitter, it looks as if it was supposed to be this way from the start. What a mean looking car.
entry 1061 - tags: wing, aero | | |  | August 21, 2012 - Gratuitously dramatic wing photo.
I'm really happy with how the mounts turned out. They won't work with a normally hinged trunk, but otherwise they're just what I wanted. The placement of the wing is not based on lots of aero testing, but is simply hung up in the air. I'll do some further testing later to check air turbulence and direction. The mounts will make that easier.
entry 1062 - tags: aero, wing | | |  | August 22, 2012 - A view of the wing and splitter together.
The splitter used to look big, now it's a bit subtle! It's 3" at the moment. I'll test it out at the next track day in a few weeks and see what the balance of the car is like in a 70 mph sweeper. I suspect it'll start to understeer, but I have to admit that light understeer in a quick sweeper sounds like a reasonable idea. I'll play around a bit with the wing settings to see how it feels.
entry 1063 - tags: aero, wing | | |  | August 22, 2012 - Pikes Peak!
One of the world's best known races, and it's in our backyard. So Janel, Brandon and I headed for the 2012 running to check it out. It's been in the back of my mind as a "possible", but I've never thought I would have the nerve. It's one thing to run a rally and balance risk vs reward, but on a "known" course like this it's a flat-out time trial. With some big penalties for mistakes.
Dave Kern used to run with me at track days years ago and always made me feel timid and slow - he has set records on the mountain. But watching the event, the most obvious thing was the number of amateurs in the event. We could usually identify the ones that wouldn't make it to the top, either due to a lack of talent or an over-abundance of enthusiasm. Still, it did get me thinking about the possibility. The event is within the range of mere mortals, and the Time Attack division is essentially for rally cars complete with navigators. One thing that was kind of cool is that Andrew Comrie-Picard was running, and he's a Targa mainstay. I've also met winner Rhys Millen in the past.
If you've been reading the motorsport news, you know that there were a couple of extreme accidents this year. One was a 1400 hp car that got a stuck throttle almost immediately and went spearing off into the trees at well over 100 mph. That's a bit frightening and I do wonder what happened mechanically. More frightening and closer to my imagination was an Evo that took a dive off a cliff and rolled a long, long way down the mountain.
That latter one has me looking at the cage in the Targa Miata. There are a few things I'd like to change after living with it for so long, and looking at the shattered remains of the Evo has put that a little higher up the priority list. We'll see what comes about.
Very few of the Unlimited monsters did well this year. Only two finished - a Ford RS200 Group B rally car and the Palatov D4 shown here, which took first place. The D4 is an interesting little car technically, but more interesting to me is how they got to the event. They took a similar crowdsourced approach to our own, although it was significantly more successful in terms of money raised. There's no scale on their fundraising thermometer, but the top is $175,000. I'm going to be spending some time trying to figure out exactly what they did that worked so well, although some differences are fairly apparent - the Palatov site is a very popular one and the cars they build are quite a bit more expensive than our little Miatas. Also, Pike's Peak is a higher profile event than the Targa Newfoundland.
One interesting difference is that the team blog was restricted to sponsors only until after the race. It's a great way to make your sponsors part of the team and treat them like insiders, but I would also expect it to cut down on a certain level of sponsorship. I'm going to keep looking through their blog to see what I can learn from the approach.
Overall, an interesting weekend for a bunch of different reasons. I have looked at the rules, and thanks to our engine swap we'd probably have to run in Open class against a number of purpose-built vehicles like the D4. Well, we wouldn't expect to win anyhow!
Photo by Ben Padolsky. It's not the best one he took all weekend, but it illustrated my point nicely.
entry 1064 - tags: sponsorship, racing | | |  | September 8, 2012 - Time to test the wing!
Other than add the wing and splitter, I hadn't touched any other settings on the car since the Summer Camp a month ago. This was to give me a reasonable before/after picture of the effects of the wing. The short version? My first timed session popped out a 1:01.344. My previous best time in the car was 1:03.388. Yes, that's almost exactly two seconds faster. Two seconds! It may also be the lap record for cars with doors, although I need to do some digging around to be sure. It's certainly the fastest Miata time. Now, conditions were pretty much perfect and everyone was going quickly, but that's still a pretty spectacular difference. Not long ago, that would have been the overall record for cars.
I could feel the difference in the balance of the car as well. Where I'd previously had a bit of oversteer down the fast sweeper, I now had a bit of understeer. According to the rally computer, my peak speed was also something like 6-7 kmh faster than I'd seen before. That peak speed occurs as you're balanced on the limit of grip on the fast sweeper, and is limited (in this car) by the amount of lateral acceleration you can produce. So it's a quick and easy way to get a feel for actual grip. On that fast lap, it translates to sustained cornering of 1.1g or so, with a peak of 1.3.
I then proceeded to spend some time experimenting with wing angles. The next two sessions I cranked the wing down to a fairly steep angle. My fastest time dropped to 1:01.5, but the peak speed went up by 1 kmh. The understeer on the straight got stronger, and it actually became a bit more difficult to drive the car as the balance was changing so much based on speed. I continued to play with various angles, but it became apparent that the rising temperatures were affecting everyone's grip level and times gradually went up as the day went on. Still, it wasn't until the very last (hot!) session of the day that my times finally slipped above my previous best. So that's a big, big thumbs up to the wing, even on our fairly slow track - the average speed on my fastest lap was just a hair over 50 mph. It's also obvious that I need to do more to balance the front out. A lower ride height would help there, but I was leaving everything other than wing angle alone in my experiments today. I'm going to put on the stiff track springs and drop the car down a bit to get ready for an upcoming trip to Willow Springs.
As you can see from the picture, I added some labels to the holes so I can easily keep notes. For those who are interested, I tried C4, A1, B2, C1 and A3 today. It wasn't all perfect, though. It feels as if I lost a coil. I'm still letting the car cool down, but based on a quick test of header tube temperatures, it's the same #1 that has failed twice before.
Brandon also had a good day in his bike-engined Locost. After I was faster than him on the first session, he put his fast pants on and turned a 1:00.355. I believe that's the overall lap record for cars on this track, and so close to the elusive one minute mark!
entry 1065 - tags: aero, testing, personal best | | |  | November 30, 2012 - There's been a bit of interest in copies of the wing mounts for the COT wing.
Brandon made a 3D model of them, and Mark at Paco Motorsports will see what it might cost. Drop me a line at keith@flyinmiata.com if you're interested.
entry 1066 - tags: aero, wing | | |  | January 9, 2013 - The Targa Miata is confined to the garage by snow at the moment, but I'm using the time to work on a number of aspects.
First, I'm installing the track suspension and doing some maintenance on the AFCOs. I'm also changing out the hood pins for Aerocatches so it's easier to open and close, and a pair of hydraulic rams have taken the place of the hood prop to improve access underhood.
I've also got some electrical parts to install. The big one? Two big burly relays to replace the factory one that cost us the lead at Targa last year. They'll be installed in parallel so I have some redundancy in case one goes out, and I might add some warning lights so I know if one has failed. I'm seriously considering the wiring on the car, it's showing the signs of the car's gradual evolution and it might be time for a complete rethink. There are also a few areas where I've been relying on Miata reliability to keep me out of trouble, perhaps more redundancy would be smarter. Twin fuel pumps and filters, maybe? Given the Newfoundland gas, that's not a terrible idea.
I've also got some power windows to install. Way back in the original build, I decided the manual windows were a good way to save one pound per door. But with the current cage configuration, we can't actually adjust them with the doors closed. Janel and I both became fairly blasé about popping the door open on the highway to wind the windows up and down, but it sure would be a lot easier to simply hit a switch. It would definitely attract less attention.
entry 1067 - tags: wiring, suspension, plans | | |  | January 14, 2013 - I spent part of the weekend setting up the car.
Cornerweighting, ride height and alignment. The ride height has changed considerably since the last time it was on the alignment rack, but the new hub stands from FM made this pretty easy to put right. It was pretty revealing how off the alignment was!
I didn't really want to give the stands back, maybe I can find a way to justify a set of my own someday. Springs are now 750 lb front and 450 lb rear, with a pretty low ride height. It should be quicker around our track now - can I duplicate my numbers from last time? Too bad I have to wait a few more months to find out.
entry 1068 - tags: setup, suspension | | |
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